Miter Zerol Anti-Back Lash Gears

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Manufacturer supplier exporter of miter gears.

Bevel gears are used extensively in a wide variety of industries and mechanical operations due to the most important advantage they offer smooth and low-noise power transmission between non-parallel shafts at almost any angle or speed. However, due to the mathematical complexity of their design, manufacturing these gears is not easy.
Bevel gears manufacturing starts production from a forging, bar stock, or any other formed product, such as casting, depending on the strength requirements of the finished bevel gear. A forged blank is used when a superior strength-to-weight ratio and better impact and fatigue resistance are necessary.

The forging, casting, or bar stock is machined into a blank. Threads and splines may be added to the blank if the design so requires, and other machining processes, such as turning, milling, drilling, tapping,g, etc., Are carried out prior to teeth cutting.
* Gears
* Flexplate Assemblies
* Flywheel Assemblies
* Shafts
* Machined Castings
* Machined Forgings
* Screw Machining
* Stamping & Fineblanking
* Other Expertise
* Custom Engineering services
Next, the bevel gear teeth are cut into the blank. There are two main manufacturing methods to cut bevel gear teeth, and the tooth length and depth forms vary depending on the process adopted. The system uses the single indexing or faces milling procedure, where every gap is milled separately, and the width of that tooth space then rotates the gear. Bevel gears produced via this method have a tapered tooth depth and tooth thickness, and the curvature along the face width is that of a circular arc.

Miter Bevel Gears

This is a type of bevel gear with a gear ratio of 1:1, meaning the driver and driven gears have the same number of teeth. Because a miter gear does not produce any mechanical advantage, the function of this type is limited to changing the axis or rotation. Usually, miter gears have axes that intersect perpendicularly. In some assemblies, The shafts are aligned to intersect at any angle. These are known as angular miter bevel gears. Shaft angles of angular miter bevel gears can range from 45° to 120°. Miter bevel gear teeth cuts can be straight, spiral, or Zerol.

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